Custom Copper Fabrication of a Neutral Jumper Bar for the Energy Industry
A customer in the energy industry approached us to fabricate this solid copper bus bar/neutral jumper bar. The bus bar was composed of copper coil. Fabrication of the assembly consisted of press welding of the legs, milling slots, and brazing the components together.
The assembly was then sanded, ground, and tin-plated, it measured 216mm in length, by 71.75mm in width, with tolerances of ± 0.3mm. Upon customer approval of the first article, we produced 18 of these in three weeks. For more information on all of our copper forming capabilities, contact us directly.
Highlights of this Custom Copper Fabricated Flexible Bus Bar
| Product Description | This is used within a bus System |
| Custom Copper Fabrication Capabilities Applied/Processes | Primary: Press Welding
Secondary: Forming Cutting Drilling Sanding/Grinding Tin Plating |
| Equipment Used to Manufacture Part | Press Welder |
| Overall Part Dimensions | Length: 216mm Width: 71.75mm |
| Tightest Machine Tolerances | ± 0.010mm |
| Material Used | Copper Coil |
| Material Finish | Tin Plated |
| In process testing/inspection performed | First Article of Inspection |
| Industry for Use | Energy |
| Volume | 20 |
| Delivery/Turnaround Time | 3 weeks |
| Delivery Location | Virginia |
| Standards Met | Customer supplied print, 2D CAD Drawing |
| Product Name | Neutral Jumper Bar |